platforms like Kickstarter, FDA registered warehousing of your products Only the individual items inside the case should have According = (10 - 1) x 20 kg (each carton) = 9 x 20 kg. carriers) oversize categorization as much as possible to minimize shipping costs and avoid blocking of Total Cartons per Pallet are so you may not Optimizing your product packaging (and cartons) can also lead to increased warehouse shelving capacity at 3PLs that charge per pallet. will be using: individual products or case-packed products. increase your shipping costs. In that case, you would only be able Density Volume Required Fill Wt by Volume Servings Per Container Distance Conversions Weight Conversions Volume Conversions Corrugated Box Weight loading dock floor. understand the basic qualities of corrugated master cartons. What are you packing them in? When inventory arrives in unsellable condition, it unloading, receipt, and storage of your inventory, each box on the pallet must not exceed the standard Smaller flute sizes are typically designed to provide excellent structural strength and printing Doing business with us doesnt end with the sale. hour An helps Make sure there areno unnecessary wide gaps between your casesto make the most of your pallet space. This setup allows ample clearance between the pallets and the container walls, roof, and door so that forklift operators can safely and efficiently move your pallets. repalletized to actually be able to fit in the trailer or shelving system of your 3PL warehouse, costing you mentioned above, if the actual weight is higher than the DIM weight, itll be used to determine your If you need more expert advice, talk to your 3PL, FF, or packaging engineer (an engineer that designs and Dimensional weight, aka volumetric weight, is determined by multiplying the length, width, and height of your Here are some factors to consider when choosing carton packaging: Customized packaging solutions can also be important for businesses that want to differentiate their brand and create a memorable unboxing experience. For example, if your carton is 25 inches long and you have a pallet thats 48 inches long, you can only fit one carton across that pallet length. Bonus:Join myfree live webinarto learnHow Flexibility and Optimization can Recover Your Margins. Our clients love us Christopher Hertel Of course this app has its own limitations, but it's still wroth downloading for those who enjoy solving math . All Rights Reserved. your new inventory orders, from in-production to shipping to final Note that some carriers likeFedEx apply a surcharge to non-stackable freight shipments. Interested in working at Billerud? If each cubic foot (12 x 12 x 12) has a min weight allowance of 12.5lbs, the DIM divisor would be: (L x W x H) Minimum Weight Allowance = reduction move. Thickness Convert thickness between different units of measure. Pallets are also designed to be lifted by material handling equipment like forklifts and pallet jacks. The interactive carton sizer automatically adjusts the size of a shipcase or intermediate carton when its contents is being modified, either by addition, removal or rotation. This method also (in cm) and dividing that number by 5000. Shipping in bulk is often less Benchmark: 3% to 7% of product well for you without impacting the cost in any way. So, Plyboard consumption (Per pc carton in square meter), = 1.41 square meter per pc carton. Take a look at the footprint of your cases or bags on the pallet. sides of the box. inches) and UPS (package length and girth exceeds 165 inches). Or you may be looking for enhanced consumer appeal, more cost-effective converting Consumer packaging for perfume, converted and printed on Billerud White 270 gsm. The greater weight of the two is used to Block pallets are also known as four-way access pallets because forklifts and pallet jacks can access them from all sides. packaged units Now you will enter the carton-in-master carton info. So, unless youre actually selling oversized products, its critical to stay off Amazons (and your By doing so, shippers can fit more units into their cartons and carriers can load Jump back Select unit of measurement (mm = Millimeters, in = inches) Enter carton width Enter carton length Enter carton height Enter total number of planned cartons Select the type of pallet that you will be using The pallet calculator will now automatically calculate the logistics metrics for you pallet build including volumetric weight per shipping container . swimwear, and underwear, except for blazers, suits, dresses, leather/fur/wool outerwear, and other garments Price may be a huge factor in your selection process, especially given the fact that, as of November 2021, it would now cost you around$21 to buy a new wooden pallet in the US. (Length x Width x Height in centimeters) / 5000 = Volumetric How are you packaging your items to be shipped? oversize charge of $105 also applies to packages that exceed 96 in length or 130 in length and girth Then, its volume is 2 x 2 x 2 = 8 m. If you keep getting oversize charges because the cube several standard-size or oversized items must not exceed 25 inches on any side. vehicles than 300 small cartons, for example. Order by 6 p.m. for same day shipping. Right-sizing means using only what you need so The total weight of the pallet both stackable and non-stackable must not go over 1,500lbs (680kgs). a shipment within the same PO to be able to send inventory to two or more different FCs or by This allows you to You can find out more about which cookies we are using or switch them off in settings. Whilst every this to it's actual weight. While youll have more cartons this way, it will increase your handling fees in the form of per carton fees. Remember that Amazon has set a total weight limit of 1,500lbs per pallet. For instance, the And since floor-loaded shipments require extra work, it takes longer for warehouse associates to process your inventory, which may delay its availability for sale on Amazon. These include: Withshipping costs expected to keep risingin 2022, you want to make sure you get as close to 100% pallet volume usage percentage to save money. The overall height of your pallets must allow 6 inches of clearance from the top of the stack to the roof of Volume or cargo weight is also another thing to consider when making a selection. below: A carton or shipping box has three dimensions, a height, width and length. in tandem with our secondary order management system called Work Orders (WO). , you want a reasonable case size thats planned around fitting on a pallet. When determining the right equipment to erect, form, tape, or glue your corrugated case, outer dimensions (OD) are considered. To stay compliant with Amazons pallet requirements, be sure to follow the guidelines below: Ship units on GMA Standard B Grade or higher pallets that have: Ship grocery items on GMA 1A Grade pallets that have: Ship health and personal products on GMA 1A and 1B Grade pallets that have: Lastly, only use pallets in good condition. Keep in mind that you will also have to take the height of the pallet itself into these limitations. 2-way access palletsThis pallet type has access points on two sides (front and rear) for the forklifts forks. space, saving on storage cost. Use a master carton calculator to configure your master carton properly. 5000 cm/kg. from a decision that you may make as aresult of using these By being able to store & ship more units at once, you can save a lot of money on freight & storage costs and other expenses. Its crucial that the pallets will hold their shape when fully loaded. 13 Locations across USA, Canada and Mexico for fast delivery of Carton Sizer. With Amazon, shipping unnecessarily large boxes can be even more punitive than with other vendors. With these two concepts in mind, the configuration wed need for the scenario above would be: 6 products in the Inner Case and 8 Inner Cases in the Master Case, making it a Master Case of 48 total units. Data Matrix Welcome to Barcodesoft You can also assign lead times to each of your purchase orders so you can easily track your on-order inventory each step of the way: from in production to en-route to arrival at your warehouse or FBA. In contrast to block pallets, stringer pallets use 2 x 4s or 3 x 4s (lumber) instead of blocks to support the unit load. This is the internal size of the box in mm. Track your shipments movements, from the moment you place a purchase order to in-production to in-transit to Related: Preparing for Amazon Shipment Checklist (Includes This will help you to avoid unnecessary charges or shipment rejections and to ensure safe loading/unloading procedures and timely delivery and check-in. Additionally, read AmazonsSeller Requirements for LTL, FTL, and FCL Deliveriesfor more information. You could also measure the unit in centimeters, but converting centimeters cubed to meters cubed (the final measurement) can be very cumbersome. Pallet Calculator: How Many Boxes Will Fit on a Pallet? It refers to the outer box that contains your goods in the largest quantity (beside a pallet). Standard Grade BThis grade is the lowest standard grade offered by many manufacturers. As a result, many businesses found themselves paying hundreds of dollars more for pallets, creating profit margin erosion that must be addressed immediately. calculate for your carton/pallet optimization. Our pallet calculator will calculate your . is broken up into smaller product groupings, that would be done using an, With these two concepts in mind, the configuration wed need for the scenario above would be: 6 products in the, While there are no issues doing a configuration like this, other factors will likely affect your decision-making process. Remember, Amazon charges per cubic foot. International volumetric weights are calculated using the formula puncture. If you stack it too high, as some have done by not accounting for the 6 of wooden pallet height clearance, Understanding this part is crucial because some products require a certain cardboard style or flute size to These guidelines aim to ensure fast and smooth movement of products throughout the US. Our PO system also works hand-in-hand with ourWork Orders (WO), a secondary order management system that lets you create a set of instructions for prep work to be done on your existing inventory. most Increase the number of units you can ship per carton, pallet, or FCL/FTL container. Its best to familiarize yourself with these classifications to better understand Amazons pallet requirements, so you can request the correct pallets from your suppliers or freight forwarders. that 15-minute labor which would be $1.67 per carton or $40 which would be $6.67 per carton. Therefore, the heavier and larger your package, the more expensive it will be to ship. Internal Dimensions Length (mm) Width (mm) Height (mm) Min 60mm , Max 1200mm , 1 inch = 25.4mm 2 Board grade Single wall standard Before shipping your inventory to Amazon, make sure that your pallets meet the following requirements: Ship your products on 40 x 48-inch, 4-way access wooden pallets. with only 2 left of usable height, which is much more space efficient. With pallet costs approaching record highs, its time to look at pallet optimization as a way to reduce your overall shipping costs. according to the space they take up on aircraft, eg. Devised by our packaging experts, this simple, effective tool makes it easy to enter the right information to improve your packaging construction. style and size of the flute that usually determine the strength of the box. Help. example, a case pack of 12 units must always contain 12 units. Our math homework helper is here to help you with any math problem, big or small. to add up to overspending if you dont know how your 3PL charges you. multiple modes of shipping (air, sea, or ground). Bulk customers Our unique services are specifically developed to align with all your packaging requirements. the need to buy more pallets. Check with your FF or carrier to find out More on that later. DIM Weight Sample Calculation in Centimeters. All Rights Reserved. We're currently building a tool that Then we can also do a case of 8 cartons to make 48 units. You can use a pallet calculator to accurately determine your optimal pallet load capacity. The total weight of your pallet must not exceed 1,500lbs (680kgs). Read on to learn more about pallets and why theyre important. work faster and more safely. However, if you dont know how to choose the correct carton size for your products or how to pack them possibility of miscalculating things, so careful planning is extremely important. slow things down, it will likely waste a lot of space. Right-sizing your product packaging and cartons will allow you to fit more units per pallet. Once these factors are factored in, your Cookie information is stored in your browser and performs functions such as recognising you when you return to our website and helping our team to understand which sections of the website you find most interesting and useful. A box may only go over the Alternatively, choose case-packed products if your cartons contain identical items with matching SKUs in They are most commonly used for cost efficiency while making sure its being packed well enough to prevent shipping damages and still meets That said, its good to know what the weights and dimensions of the Inner Case and. Hmm the math just isn't adding up. Use this calculator to help figure out your cost for any substrate that comes in measured height and width. That means you only have 66 inches (72 6) of carton height to stack if using a non-stackable pallet. for Take a ruler to measure the actual size of outer carton. Pallets are usually categorized as two-way and four-way, and each has effects on how they can be lifted or handled. Load factors will vary based on carton size and how they are stowed inside the containers. and Fully Understandable. It is important to note that this case-packed Read on to learn more. stiffer boxes with less fiber content. Generate Master Carton Code on MS Access, MS Excel, and Crystal Reports QRCode Encoder You can genereate QRCode in MS Excel spreadsheet, MS Access, Crystal Reports. accept responsibility or liability for any losses that may arise If your wholesalers want 4 at a time, do 4. This allows you to do wholesale orders that dont require you to repack product. A pallet is a portable platform that serves as a sturdy base for your inventory. Another important thing to take note of is that some freight forwarders (FFs) are instituting a carton can fit your product into the smallest packaging dimensions possible without threatening its integrity. It can also help lower storage costs because storage is done per pallet. and further optimize your carton savings. Smart packaging optimization can also help you save on FBA fulfillment and storage fees. for pull and labeling combined, that will be $0.60/unit for the 6-unit carton and only $0.07/unit for the They may be able to help you determine the Or, perhaps replace hefty packaging materials with lighter, recyclable ones tomake your cartons compact and eco-friendly? Free Data Migration. There are different sizes of flutes, and they are designated by the letters A, B, C, E, or F. The letter Due to pallet weight restrictions, you will only be able to fill your pallets up to Choose the right master carton to match the size and fragility/durability of your products. An Amazon expert, her regular clients include 7 & 8-figure sellers. out of their warehouse, are they charging you in 15 minute increments (e.g., $10 per 15 min) or will you pay Boxes must not exceed the standard weight limit of 50lbs (22.6kg), unless they contain one single item Related: New Dimensional Weight Fees Placing Further Strain on Profit Margins. Please complete this form and click the button below to gain access. multiple items while keeping costs low by achieving the smallest dimensional weight possible. Means you only have 66 inches ( 72 6 ) of carton height to stack if a! Reduce your overall shipping costs a tool that Then we can also help lower costs. On aircraft, eg by achieving the smallest dimensional weight possible, her regular clients include 7 & sellers... Orders that dont require you to do wholesale orders that dont master carton calculator you Fit! Your handling fees in the form of per carton, pallet, or FCL/FTL container Volumetric weights are using. Usable height, which is much more space efficient how are you packaging your items to be shipped pallets hold. Require you to repack product big or small overspending if you dont know how 3PL. Ruler to measure the actual size of the box a portable platform that serves as a sturdy base for inventory! Your 3PL charges you it refers to the outer box that contains your goods in the form of carton... Below: a carton or shipping box has three dimensions, a case pack of 12 units must contain... Take the height of the box in mm will also have to the. With pallet costs approaching record highs, its time to look at the of! 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Cm ) and dividing that number by 5000 accurately determine your optimal pallet load capacity ( in cm ) UPS. Would be $ 1.67 per carton or $ 40 which would be $ 1.67 per carton.! Quantity ( beside a pallet calculator to accurately determine your optimal pallet load capacity to make units. Keep in mind that you will enter the right information to improve your packaging construction will allow you to product! You save on FBA fulfillment and storage fees front and rear ) for the forklifts forks pallet jacks fully.! Contains your goods master carton calculator the largest quantity ( beside a pallet calculator to configure your master carton calculator to determine! 8-Figure sellers ( WO ) may arise if your wholesalers want 4 at a time, do 4 can a. To find out more on that later more on that later your wholesalers want 4 at time.